Transform your product assembly line with PVC Bonding Adhesives
Transform your product assembly line with PVC Bonding Adhesives
PVC bonding adhesives are indispensable items for product assembly lines that revolve around thermoplastics. PVCs are very versatile materials that can be used for the manufacture of various consumer goods and industrial products. The use of adhesives in PVC bonding is critical to completing the production process. However, the problem lies in knowing what type of adhesives to use for product assembly. Adhesives just like PVC materials come in different types. This is why it is important to choose what is best for your product assembly line.
An Overview of PVC
Polyvinyl Chloride is a type of thermoplastic that is extremely versatile and can be used in a wide range of industries. PVCs are used in the construction, transportation, electronics, and healthcare industries. PVC possesses amazing tensile strength and high density. It is also a long-lasting and durable material. It comes with recyclable properties while costing lower than possible. This is why they are so commonly used in various industrial applications.
The common types of PVCs used for industrial applications
To know what PVC bonding adhesive suits your product assembly line, it is important to know the different available PVCs in the market. These include:
- ABS – Acrylonitrile Butadiene Styrene
- CPVC – Chlorinated Polyvinyl Chloride
- UPVC – Unplasticized Polyvinyl Chloride
Each of these PVC materials comes with its inherent requirements and properties when it comes to adhesives. However, there are commercially-available PVC adhesives that can be used to bond all three PVC-based materials.
The best PVC Bonding Adhesives
In consideration of product assembly line efficiency, not all PVC adhesives are recommended by experts. This means that you may want to consider using the best glues for bonding PVCs in your manufacturing facility. The best PVC bonding adhesives include:
Cyanoacrylates: Cyanoacrylates are a versatile type of adhesive that can also be used for glueing PVC materials. This adhesive features low viscosity that is used widely for various applications. Known for resisting all types of chemicals, cyanoacrylates can resist most solvents and oils. They are also known for producing durable bonds with high internal strength.
UV curing adhesives: UV curing adhesives are widely recommended for many plastic-based product assembly lines. They have a characteristic short cure time while also producing a finished surface that is dry to the touch. They also have exceptional adhesive abilities on various plastics such as polycarbonates, acrylics, and so on. UV-curing adhesives are also useful with other substrates such as glass, ceramics, steel, metal, aluminium, and so on.
Epoxy adhesives: Epoxy adhesives are a two-in-one adhesive that is made up of a hardener and an epoxy polymer. When both parts are mixed, this creates a bond of extreme durability. This can be applied in various PVC-based product assembly facilities. Epoxy adhesives can also be used on plastics to fill gaps. In addition, when they are exposed to various temperatures, there will never be any shrinkage. The bond provides sufficient structural bonds to resist heavy loads and resist stress. Epoxies for PVCs can be prepared as different formulas. They are suitable for use on various surfaces.
Properties of Industrial PVC bonding products
PVC is used commonly in industrial environments to install disposal systems and pipelines. This process of installation usually requires robust PVC bonding to create watertight and strong seams and joints. They are also needed to fill in cracks and gaps. PVC adhesives are also useful with drainage and high-pressure pipes. They can also be used in the installation of wastewater and potable pipelines. These types of adhesives are generally preferred with press fits and pressure joints. Industrial PVC adhesives are expected to possess some properties for optimal performance. These include:
Waterproof: PVC pipe installations are used to distribute and deliver fluids mainly. Therefore, all PVC bonding should be waterproof. This means that they should form a shield that helps retain water and not let a single drop pass through to the other side. This is an important industrial application that most product assembly lines find indispensable.
Chemical resistant: PVC pipes are used to transport and distribute various materials. The PVC bonding must be resistant to all types of chemicals that come in contact with it. For instance, if a pipe connection is used to distribute fertilizers, it should be installed in a way that the fertilizers must not compromise the bonds and pipes.
Safe with potable water: A lot of PVC pipelines are meant to transfer and distribute drinking water. The type of PVC adhesive used for product assembly, especially for pipes, should be safe for consumption.
Resistant to water pressure: Many Industrial pipeline facilities are installed for discharging and delivering high-pressure fluids. This means that the PVC adhesive that has been used in this case should not compromise the technical process. Adhesives that are used to bond these pipes are expected to comply with standard food and safety requirements. This way, the potability of the water will not be compromised by dangerous residues.
Industrial best practices when using PVC bonding adhesives
You want your production assembly line to comply with industry best practices and create the best products. This means that you will have to follow some recommended guidelines for applying the PVC adhesives. This ensures that you get a robust bonding for maximum serviceability and durability.
Surface preparation: If you want your PVC bonding to be 100% successful, you need a clean substrate. Before applying the adhesive, you want to ensure that the substrates do not have grease or oils. There are many manufacturers of PVC adhesives that provide effective PVC cleaning materials. These are used to clean out each substrate adequately without causing any damage. In addition, you may want to avoid strong agents like acetone for surface preparation because it tends to cause more harm than good.
Protection: To ensure the safety of everyone in the product assembly line, you want to make sure that they are properly protected. This is because the PVC bonding has materials that can be hazardous when touched or inhaled. You want to ensure that everyone in the line has the recommended personal protective gear such as gloves, masks, and clothing.
PVC primer: When working with products that require the use of solvent cement, you may need a PVC primer. This is required to initiate the chemical reaction that is needed to soften the PVC pipe. This way, it can prepare the surfaces for easy and efficient bonding.
For more about choosing transform your product assembly line with PVC bonding adhesives, you can pay a visit to DeepMaterial at https://www.epoxyadhesiveglue.com/category/epoxy-adhesives-glue/ for more info.